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Systems Based on Skin-Effect: IRSH-15000

Heat tracing system IRHS-15000 based on skin-effect is designed for maintaining pipeline temperature, preventing freezing, and start-up heating of long pipelines. The system supports underground, overground and underwater installation, including explosive areas.

Advantages
  • Heating of pipelines up to 60 km without supply network
  • High operating temperatures
  • Electrical safety
  • High mechanical strength of the heating system
  • Approved for explosive areas
Operating principle
  1. High-voltage line
  2. Control power station (CPS)
  3. IR-heater
  4. IR-conductor
  5. Thermal insulation
  6. Heated pipeline

The heating element of IRHS-15000 is composed of an inductive-resistive heater (IR-heater) with an external diameter of 15-60 mm and a wall thickness of at least 3.0 mm and a built-in insulated inductive-resistive copper conductor (IR-conductor) with a cross section of 8-40 mm2. At the terminal end of the heating segment, the IR-conductor is electrically connected to the IR-heater, and alternating voltage is supplied at the start end of the segment between the IR-heater and the IR-conductor.

The voltage is determined based on the desired heat generation and the length of the heating section. IR-conductor and IR-heater currents flow in opposite directions, resulting in a surface effect and proximity effect in the system. As a result, the current in the IR-heater flows along the inner layer near the inner surface of the IR-heater and there is no voltage on the IR-heater. The IR-conductor is non-magnetic (copper), there is no noticeable surface effect in it, and the alternating current flows through the entire cross section of the IR-conductor.

The main heat generating element in the skin-effect system is the IR-heater, accounting for up to 80 % of the system’s output.

Safety of the system is provided by the surface effect causing the current to follow the internal surface of the IR-heater. The external surface potential is zero. Heat transfer from the skin system to the pipeline is supported by the tight contact and the use of the heat-conducting paste Silarm.

Approvals
Ex
IECEx
IGC
Technical Data
Heated pipeline lengthup to 60 km without an auxiliary network
Heating system outputup to 170 W/m
Maximum operating temperature+240 °С
Maximum permissible temperature (de-energised)+240 °С

EPC Projects

SST GmbH, coming from a group of companies with a long-standing history of excellence in Engineering, Procurement, and Construction (EPC) projects, is expanding its turnkey project operations to Europe and beyond. This strategic expansion enhances our capability to deliver comprehensive EPC solutions on a global scale.
Consulting
Research and Development (R&D)
Engineering at all project stages
Shipment & logistics
Installation and supervision services
Post-installation maintenance

Why Choose SST GmbH
for Your EPC Projects?

Extensive Experience and Expertise
With decades of experience in the EPC contract sector, we offer extensive expertise. Our teams across the world have successfully executed numerous high-profile projects, showcasing our ability to deliver solutions that meet the highest standards of quality and efficiency.
Comprehensive Turnkey Solutions
We can manage every aspect of the EPC process, from the initial concept through to project completion. Our services include:
Consulting
Research and Development (R&D)
Engineering at all project stages
Shipment & logistics
Installation and supervision services
Post-installation maintenance

EPC Projects

Integrated Electricity and Water Plant, Duqm

Scope: Design and supply of electric heating systems,explosion-proof junction boxes (JB), control panels, and accessories.

Project Design Duration: 120 hours

Total Cable Length: 1,402 meters

Heating Systems: Self-regulating cables (HTP)and series-resistance cables (SNF)

Vopak Horizon Terminal, UAE

Scope: Installation of a heating system based on the skin-effect produced by SST Group.

Pipelines Heated: 508 and 610 mm diameter pipes

Maintenance Temperature: +60°C

Total Length of Pipelines Heated: 5,241 meters

Total System Output: 313 kW

Kumho Mitsui Chemicals Plant, Korea

Scope: Installation of a 15,000-meter heating system based on the skin-effect.

Pipelines Heated: 159 mm diameter pipes

Maintenance Temperature: +20°C

Total System Output: 488 kW

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